Finished Product

Well, it took a long time but I finally finished my kick wheel. I'm not really sure of the "proper" name for this style of wheel. I would call it a "kick wheel." I have heard others refer to it as a "Korean Style Kick Wheel." And, I suppose if you make pottery on this type of wheel in the Onggi tradition it would be called an "Onggi" wheel. What ever the proper name, this wheel turned out much better than I could have ever imagined.

I was going to try it out yesterday but just couldn't bring myself to throwing a bunch of clay on this beautiful wheel so I threw some pots on my stand-up treadle wheel.

Yes it is pretty but I made it to use so today after work I'm throwing some mud on it.

Korean Style Kick Wheel

I finally got off my dead ass and had the local machine shop fabricate the shaft and baseplate for my Korean Style Kick Wheel.

I did make some changes to the wheel design. I did keep the 1-inch flange bearing on the underside of the wheel head but decided to go with a 1-1/4-inch flange on the bottom.

The baseplate is 22 inches in diameter and I had the machine shop cut the 3/8-inch steel plate round just because I thought it would look better.

There is a 6-inch square steel plate welded to the base. A hole was drilled through both plates and the shaft was inserted and welded into that. The square plate was added just for strength. For my next wheel I am not going to weld the 6-inch plate to the base. I will have holes drilled and tapped to accept stove bolts to attatch the shaft to the base. If you decide to build one you'll see why.

Anyway, this wheel is pretty sweet. The last thing I have to do is re-drill the hole in the bottom of the wheel so that it will accept the 1-1/4 inch shaft. Originally it was built for a 1-inch shaft.

If you hadn't read all the previous posts about the building process of this wheel and are interested in building your own wheel, just search my archives on this blog.

Clay Extruder

I decided my studio was too small to mount this big beast on a table top so I decided to buy a piece of straight pipe, drilled some holes in it, and mounted it to the wall. Worked out very well.

I'm also going through the process of giving my studio a make-over/remodel job. Basically about the only things I want in this room are my three wheels, my two work tables, A shelf for ware and a bisque kiln in one corner of the room.

Under the tables I'll keep basic tools, some clay buckets, and low fire glazes and underglazes. All my bucket glazes were moved to the basement. Actually a lot of stuff was moved to the basement.

I moved out an old pot bellied stove that was in one corner of the room to make way for the kiln. Next step is to put up some cement board and a venting system and get it wired.

Plan on finishing the paneling and doing some trim work around the windows and doors. Also have s little bit of insulation to put up and will do a little bit of painting. Probably a lot more work to do but this will at least give me a nice space to work in without bumping into anything. I posted a photo album on my facebook page of the mess I've created. One look at it will reveal why I had to do it.

Gonna' miss the beer fridge, but it won't be too far away.

Clay Extruder/After photo

A little bit of elbow grease, a can of spray paint, ($3.79), and 2 new bolts, ($0.79).

Not a bad. This extruder is supposed to be mounted to a table or work bench but I am going to make a new mounting bracket and secure it to a wall in my studio.

Clay Extruder

My friend Ryan gave me this old clay extruder. I thought maybe it was due for the scrap yard but after examining it more closely I decided to knock the rust off, clean it up, and add some new pait to it.

Sitdown Motorized Potter's Wheel

Well, after hours of internet image searching I found a picture of the "unknown" potter's wheel. At least I'm pretty sure this is the wheel. Still don't have a name for it yet but did find out it has a variable speed, pedal operated, Dayton split phase motor. Still seeking more information and comments about it.

New Old Wheel

A new addition to my studio. This is a really cool table top potter's wheel that was given to me by my friend Ryan. I think the only things missing from this wheel is the manufacturer's name plate and the motor. Can anybody out there tell me anything about this wheel. Would love to know who made it and the approximate age.

I'm thinking this is just a simple table top motorized potter's wheel but perhaps it had another function. There are 4 screw holes along the top of the rim that I have no idea what their purpose is. Kind looks like steel rods or pins can be inserted into the holes and then there is a set screw on the outside to secure the rods or pins. Anyway, any information on this wheel would be greatly appreciated.

Ceramic Adhesives

Ok! I finished my adhesive testing, and no I didn't sniff them. Some potter friends of mine told me to use epoxy. Non-potter friends but who are extremely talented in their own industrial occupations told me to use E6000. I researched the E6000 on the internet and everything I read said there wasn't anything that this stuff wouldn't bond. The propaganda was just too good so I bought a tube of it to try thinking this was the stuff. I do have to say it is damn good stuff for certain applications and I do believe E6000 will bond anything together but if you looking for something with load bearing weight capabilities, don't use use it. As you can see in the photo to the right, it can't take the weight. After 4 minutes this hanging cement block crashed to the floor.

The other adhesive was Gorilla Epoxy. It was the only epoxy WalMart had so I bought it. It set up in 5 minutes and when I hung the cement block up in the air., it was rock solid. In fact its still hanging. I'm sure regular epoxy will work just as well, but I'm sticking with Gorilla Epoxy to mount the hardware to hang my wall sculpture.

Getting Closer

Getting a bit closer to firing although it seems like it is taking forever for this sculpture to dry.

I made the decision to raku fire this. Don't know how I'm going to do that since this torso will not fit in my fiber raku kiln. I guess I am going to have to try to fire it in my brick kiln and hope it survives and comes out the way I planned.

Oh, the way I planned..... I painted the body of the dancer with black underglaze. I wanted this completely black and if I raku fire this I wasn't sure if the post reduction firing would make it as black as I had in mind. This will take care of that. The leotard dance suit will get a coat of Ferguson's Turquoise Raku Glaze, which should turn out a brilliant gloss turquoise and after a post reduction firing should have a very nice raku crackle pattern. Anyway, thats the plan. Will figure out the firing details in the next couple days.

Another Torso

I finished another torso this weekend. The second torso sculpture went quite fast. I think I only have about four hours into it at this point.

The torso on the left is actually a dancer wearing leotards. The torso on the right is just a naked torso. I think I am going to use slips and underglazes on both.

The big problem I have now is how I am going to display the torsos. Originally the plan was to make them as wall hangings but they are kind of large and heavy and I didn't thing I could make anything out of clay that would support the sculptures. Now I am thinking about trying epoxy glue and some wire and picture frame hardware. The torso on the right I would like to try to mount it to a brass pole that is attatched to a thick square piece of marble, so that it stands upright. Once again I'm thinking about using epoxy. If anyone has any suggestions for me I'm very much interested in hearing them.

Torso II

I finished the torso sculpture this weekend. Right now it is 31 inches tall. I need it to shrink at least another inch to fit in my bisque kiln. Two inches would be better. Was thinking about making this a wall hanging piece to be Raku fired in my wood burning kiln. Planning on using a Turquoise crackle glaze on the body suit and either a clear crackle or maybe just black glaze on the skin. Will fire it in my brick wood burning kiln that I made last fall.

Need to finish the fiber lid for my brick kiln and get this fired and finished by May 1st. I'm hoping to enter this piece in an exhibit at our local Regional Arts Center. If it does well there it will go on to a State Exhibit later this year.

Torso Update

Haste makes waste. Alas, poor torso is dead. I should have waited for some help. I was turning my sculpture over so I could do some work to the other side and it slid right off my plywood board and flattened itself out all over the floor. Damn! Now I have to start all over.

Gettin' Muddy Again

I didn't realize it has been so long since I last posted. It has also been too cold in my studio to tackle any new pottery projects but I did get my hands muddy again this past weekend.

This is my newest project. Pretty ambitious but all is going well. This torso is about 36 inches tall and I was thinking about making a wall hanging out of it. Plan on cleaning it up a bit today after work and we shall see what happens.

In my last post I was restoring an old book press. Thought I could press clay tiles with it. Since it was too cold to throw pots I started carving lino-prints and even a couple wood blocks. Figured that book press would work great to press those prints. My carving skills need some work but I did a pretty good job. Never seen it done before but thought I'd give it a try. Need to buy some ink and some paper and then I'll press some prints.

I guess I've just been too busy with work and too busy dealing with all this crappy winter weather to post anything. As far as the torso, I was thinking about firing it up in my raku kiln.

Tile Press

This is my latest project. I don't know what this is but my buddy Darrel thought if I cleaned it up I could use it as a press to make ceramic tiles.

Sounds good to me and by the looks of it will work quite well. I think the only thing I need to do if I want to make large tiles/slabs is to get two pieces of steel about 36 inches long and the width of this press, one for a bottom base and one for the top.

We'll find out how it works once I get it all cleaned up. Stay tuned.

Treadle Wheel

Spent the weekend cleaning this stand-up treadle wheel with a wire brush, sand paper, and spray paint. I used red and gray paint because they were the original colors.
I don't know much about it. It appears to be home-made and there are no signs or marks on it that would indicate being manufactured, but it seems pretty dang smooth. I did try throwing some clay on it when I first got it. All I can say is it is going to take some practice. Does anybody have some helpful hints for me?

Before

Haven't Posted For a While

Actually, I haven't posted for a long time. I guess I've just been too busy with work, writing for my other blog, Coulee Region Art, and shoveling snow. I haven't made any new pots for a couple of months and am itching to throw some clay and burning to fire a raku kiln.

I am also currently building a website jeffguin.com. Right now I am just figuring out how I want the site set up so I am creating pages and links and adding photos of pottery that I have made in the past. The site tends to change every day but hope to finish it up soon.

Outside of my activities stated above, I plan on finishing the fiber lid for my brick wood burning kiln, clean and tune-up a treadle wheel that is sitting in the studio, fire up the fiber raku kiln, clean the studio, throw some pots---Well, lets just say I'd better get to doing and stop the "planning."

Wood Kiln

The wood kiln is nearing completion. It is looking pretty good and I'm pretty happy about it so far. Here are a few random thoughts about the kiln building process to date.

Plans are good but don't count on following them to "the letter." It ain't gonna happen. My original plans that I drew up don't look like this kiln at all, except that it is 8 feet long and the walls are about 24 inches tall.

Fire bricks are not the same size. They might look like it and might stack nicely on pallets but they definately aint the same size.

Assume from the beginning of the project that you're going to be a brick short. That goes for mortar too. If you're cutting brick, you're going to cut a bunch of them wrong. In fact, just think that you don't have enough of everything on the purchase list to complete the project.

The next step for this project is to purchase some insulating material for the arch and the sides of the kiln. I am thinking about about a home-made mixture of Diotomaceous Earth and Fire Clay, four parts to one.

After work today I am going to light up a fire in this puppy and see how it works. Basically I am just going to play around with the inlet flues and see how the chimney drafts.

Tapered Chimney

It doesn't look like I got much done yesterday, looking at this photo, but at least the taper of the chimney is complete. Well...maybe. right now the opening is 7 inches deep by about 15 inches wide. I'm thinking about adding one more tapered layer of brick to make the interior measurments of the chimney approx 12 inches by 7 inches. I'm not sure how tall the chimney is going to be and I have a few options.

Option 1: I could just use more fire brick and build a nice looking stack. Option 2: I could build up a couple more courses on the chimney using brick and then just place a chimney flue on top of that. The chimney flue is 24 inches tall. And Option 3: I have a 6 foot piece of stainless steel pipe that is 10 inches in diameter. I like the brick idea best but we'll have to see how tall I need to go to create the necessary draft for this kiln.

Anyway, the weather was miserable yesterday, about 90 degrees and wicked humid. I think the dang heat was making me stupid as I cut a lot of bricks to the wrong sizes and even mortared on layer of the chimney without tapering it. Nasty weather. The next step on this project is to start on the insulation on the outside walls.

Wood Kiln Chimney Flues

I'm getting closer to finishing the mortaring. Here is the chimney and flues. One mistake I made was that I did not tie in the first layer of bricks that sit atop the flue brick into the walls of the kiln. I say "Just deal with it."

The measurements at this point are: inside is 23 inches wide and 18 inches tall. The chimney is 8 inches deep and 23 inches wide. This is the point where I am going to start tapering my chimney to get to a 9 by 9 inch hole.

The flues are 7 inches tall. The center flue is 2.5 inches wide and the others are 1-3/8 inches. I didn't follow any principles from any books regarding flue size and intake holes. I just built them based on photos I've seen of other kilns and figured better too big than too small.

Today, if the rain holds off, I hope to finish the tapered chimney and the front of the kiln.